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2025, Vol. 41,No. 1 Published:20 February 2025 |
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Analysis on Health, Safety and Environment Risks in Anti-Corrosion Construction of Large-Scale Storage Tank
Yang Fei, Zhao Xinyue
2025, 41 (1):
1-4.
With the development of economy and the progress of society, environmental protection has become more and more important, and the standards of industrial pollutant discharge in China have been further stringent. Taking the VOCs treatment project in storage tank area of a petrochemical company as an example, this paper analyzes the process flow of storage tank anti-corrosion engineering construction. It finds out the health, safety and environment risks existing in the anti-corrosion construction of large-scale storage tanks, and puts forward corresponding prevention and control measures. This paper can provide a basis for the construction scheme design and HSE operation plan preparation of similar engineering projects, and reduce the risk of production safety accidents and occupational health risks.
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Research on Benchmarking Management Technology for Petrochemical Enterprises
Yuan Fei, Dong Junmin
2025, 41 (1):
5-7.
This paper mainly introduces the importance and implementation steps of benchmarking management in petrochemical enterprises. Benchmarking management is an autonomous safety management method that identifies gaps and develops improvement plans by comparing with and analyzing peers or leading companies in the same industry. Petrochemical enterprises should focus on establishing a benchmarking system, developing standards, implementing benchmarking management, and analyzing and evaluating benchmarking results in order to carry out benchmarking management. Through the implementation of benchmarking management, petrochemical enterprises can continuously improve and enhance their performance, achieving the goal of autonomous safety management. Therefore, petrochemical enterprises should attach importance to benchmarking management and incorporate it into their management system to achieve sustainable development and enhance competitiveness.
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Analysis on Difficulties in Safety Management of Overseas Projects and Countermeasures
Luo Li
2025, 41 (1):
8-10.
Safety management of overseas projects is not only related to the life and property safety of every overseas employee, but also deeply affects the economic benefits and brand image of enterprises. How to effectively manage the safety of overseas projects according to local conditions and enhance the core competitiveness of enterprises overseas has become a topic worthy of consideration and exploration for overseas project management in various engineering enterprises. Based on the practical experience of overseas projects safety management, this paper discusses the effective countermeasures for strengthening the safety management of overseas projects combining with the regular safety management measures.
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On Construction of“Three No Violations” Safety Management Mechanism
Zhao Yong,Sun Yangjie, Zhang Dong, Li Yi, Wang Xiangwen
2025, 41 (1):
11-13.
By analyzing the main risks and safety management difficulties currently existing in Huabei Oilfield and combined with the characteristics of Huabei Oilfield, this paper discusses the construction idea of the mechanism that “all staff do not want to violate from cultural dimension; they cannot violate from scientific and technological dimension and they do not dare to violate from institutional dimension.” Taking the long-term mechanism of Three No Violations as a powerful starting point, it will enhance the degree of intrinsic safety of Huabei Oilfield Company, reduce the occurrence of safety production accidents effectively, and safeguard the lives of the majority of workers.
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Practice and Thinking of Unsafe Behavior Governance in Refining and Chemical Enterprises
Sun Zhongliang, Qu Shen, Li Lei,Fu Xiangyu, Zhou Li
2025, 41 (1):
14-16.
The production process of refining and chemical enterprises is complex, involving inflammable and explosive media, high temperature and high pressure, and there are strict requirements of technology and operating conditions, which is prone to safety accidents. Safety in production is the basis of sustainable development of refining and chemical enterprises. In the production process, while using advanced technology to improve the safety of equipment, it is more important to improve the safety awareness of employees, reduce people's unsafe behaviors, and improve the safety management level of enterprises. This paper discusses how to improve safety awareness and reduce safety accidents caused by human factors in refining and chemical enterprises through the governance of human unsafe behaviors.
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On Key Points of Ship Safety Management in Offshore Oil Engineering Construction
Xu Ruixiang, Meng Xiangzhao
2025, 41 (1):
17-20.
The demand for engineering ships in offshore oil engineering construction projects is growing day by day. It is particularly important to strengthen the access management and risk control of offshore construction ships in engineering construction projects. In order to ensure that the ships used in the engineering construction project meet the operation conditions, eliminate or reduce the risks brought by the ships, and standardize the ship safety management, this paper proposes three safety management countermeasures, namely, the access management of engineering ships, the safety management before the operation of engineering ships, and the safety management during the operation of engineering ships, to further implement the main responsibility of ship safety management in the engineering construction projects.
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Prevention and Control of Safety Risk Level in Chemical Industry and Corresponding Measures
Ren Xingliang
2025, 41 (1):
21-22.
Chemical production is of high risk with inflammable and explosive risks. In order to do a good job in risk control and prevent various safety accidents effectively, chemical companies adopt risk classification management means. This paper analyzes the significance of the classified management and control of the safety risks. It expounds the methods of the classified management and control of the safety risks. And the paper also introduces the measures of the safety management and control of the risk identification and risk assessment of the chemical companies with a view to providing assistance to similar chemical companies in safety risk management.
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Application of Safety Micro-course in Oil Refining and Chemical Safety Training
Dong Lina
2025, 41 (1):
23-24.
This paper deeply discusses the new situation and challenges faced by oil refining and chemical enterprises in the field of safety training. It focuses on the unique advantages and notable features of the new teaching model of micro-course in oil refining and chemical safety training. After a comprehensive analysis of the actual needs and training status of oil refining and chemical enterprises, a set of targeted safety training micro-course implementation strategy is proposed, which not only enhances the training effect clearly, but also improves the employee's participation and learning efficiency greatly, and improves the employee's safety awareness and response capability effectively. Starting from multiple dimensions, this paper also puts forward specific suggestions to further optimize and improve the efficiency of enterprise safety training micro-courses so as to promote the continuous improvement of training in refining and chemical industry.
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Risk Analysis and Safety Management Measures for Process Technology Changes in Petrochemical Enterprises
Dou Jinjin
2025, 41 (1):
25-28.
In petrochemical enterprises, with the introduction and development of safety production management concepts, the management of process technology changes has gradually shifted from disorderly development to advanced safety management systems. The risks associated with changes have been effectively controlled to a certain extent, but some problems still exist. Taking a certain petrochemical enterprise as an example, this paper analyzes the risks and existing problems in process technology changes, and proposes corresponding safety management measures and suggestions based on specific issues in practical implementation.
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Environmental Control Measures for the Process of Startup and Shutdown of Butadiene Plant
Chen Gang, Wu Qiang, Zhang Yan, Gao Pengda, Xue Jian
2025, 41 (1):
29-32.
As higher standards for the safety and environmental protection of chemical enterprises has been put forward, Dushanzi Petrochemical Company, as a large-scale petrochemical base, has been consolidating the requirements of environmental protection and odor management and implementing the green and low-carbon management concepts in its production practice. According to the actual production operation, startup and shutdown, the environmental protection work will be implemented and connected to each production link so as to reduce the source of three wastes (waste gas, wastewater and solid waste) fundamentally. This paper analyzes the optimization measures taken to solve the environmental problems of the butadiene plant in actual production. And the application of various emission reduction and carbon reduction measures in the daily management and startup and shutdown processes has ensured the synergy among the plant's production, startup and shutdown operation, and environmental protection.
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On Safety Risk Assessment of Oilfield Downhole Operations Based on AHP
Ma Qiang , Wu Hongxia
2025, 41 (1):
33-36.
Downhole operations in oilfields have high safety risks during the construction process, and the degree of influence of various factors that lead to safety production accidents in downhole operations also varies. This paper adopts the Analytic Hierarchy Process to construct an evaluation index system for the influencing factors of safety risks in downhole operations. The importance of the influencing factors is ranked, and the following conclusion is drawn: operational risk is the most important aspect of safety risks in downhole operations, and employee violations are the key factor leading to safety risks in downhole operations.
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Exploration and Practice of Design Issues in Acid Water Tank Areas
Zheng Lifu, Yan Zijian
2025, 41 (1):
37-41.
This paper addresses the common design issues in the tank areas of acidic water stripping units. Through exploration of such issues as containment dikes, metal hoses at the inlet of acidic water tanks, emergency shut-off valves, master shut-off valves, outlet metal hoses, tank breather valves, tank corrosion prevention, and comprehensive treatment of malodorous gases from storage tanks, this study provides recommendations for the design of acidic water tank areas. These recommendations are derived from a comparative analysis of regional technical modifications and insights gained from external inspections.
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Analysis of the Combination Setting of Safety Valve and Rupture Disc in Petrochemical Plants
Du Danchao
2025, 41 (1):
42-45.
Safety valves and rupture discs are widely applied as key safety accessories in the petrochemical industry and they play a crucial role in protecting against overpressure in the system. This paper briefly analyzes the working principles of safety valves and rupture discs and their working characteristics when used separately. It introduces the combination setting types and application scenarios of safety valves and rupture discs. The paper also discusses the precautions for the combination setting of safety valves and rupture discs, aiming to provide reference for engineering designers.
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Analysis of Common Faults and Operation and Maintenance Management of Distribution Lines in Distribution Networks
Cui Bin, Chen Xiao
2025, 41 (1):
46-48.
The distribution network is an important component of the power system, and its operating status affects the stability and safety of the power system directly. However, due to the characteristics of the distribution network itself, its failure rate is relatively high and there are many types of faults, which has a great impact on the normal operation of the power grid. Therefore, studying the fault phenomena in the distribution network, identifying their causes, and adopting effective operation and maintenance management methods are of great significance for improving the operational efficiency and safety level of the distribution system.
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Safety Risk Analysis of Dual Horsehead Pumping Unit in Oilfield
Du Fan, Fu Rong, Hu Fangfang, Li Haoyue, Guo Min, Liu Yang
2025, 41 (1):
49-53.
To strengthen the safety management of double horsehead pumping unit is not only the inevitable requirement under the current severe safety situation, but also the embodiment of the policy of "safety first, prevention first". This paper aims at the current operating status of double horsehead pumping unit in oilfield, analyzes the ontology risk of pumping unit structure and fault types in operation. FMECA is adopted to divide the structure and function of the double horsehead pumping unit, analyze the possible failure modes of the risky parts of the double horsehead pumping unit, and evaluate the potential failure causes and the existing safety protection measures. According to the evaluation results, it is concluded that the double horsehead pumping unit should be phased out and replaced. Aiming at the double horsehead pumping unit currently in use, this paper puts forward some suggestions on equipment transformation and safety protection in order to explore effective measures to reduce the risk level of each component of the double horsehead pumping unit and provide guarantee for the safe production of oilfield enterprises.
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Development of Residual Iron Chip Recovery Device for Pipeline Hot Tapping
Jiang Xiucai, Ren Mengjin, Ma Ning, Wang Linsheng, Ma Wanfei, Zhang Haipeng
2025, 41 (1):
54-58.
Hot tapping is a common maintenance and repair method for steel oil and gas pipelines. This method uses mechanical tools to cut pipes, which will inevitably produce residual iron chips. With the long-term operation of oil and gas pipelines, the iron chips in them will have great impact on the purity of the oil and gas medium and the switch of the valve on the pipelines. In this study, a folding and rotating magnetic adsorption device for iron chip recovery with walking wheel was developed. Through many tests and improvements, the problem of residual iron chip recovery after hot tapping was successfully solved, and the harmony between oil and gas pipeline maintenance and repair operation and subsequent operation and maintenance was improved in terms of safety.
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Research Progress on Advanced Oxidation Technology for Treatment of High Concentration Organic Wastewater
Chen Minmin, Wu Youping
2025, 41 (1):
59-61.
The production processes of many products in industries such as petrochemicals, pharmaceuticals, and pesticides generate a large amount of high concentration organic wastewater. Due to the high concentration of organic pollutants in this type of wastewater, it is difficult to treat it directly by biological methods. In order to treat it effectively, advanced oxidation technologies continue to develop, mainly including Fenton catalytic oxidation, photocatalytic oxidation, electrocatalytic oxidation, wet catalytic oxidation, supercritical water oxidation, etc., which have achieved good results in the treatment of high concentration organic wastewater with different properties. This paper introduces the principles, characteristics, research progress, and application of various advanced oxidation technologies, and proposes the development and application prospects of advanced oxidation technologies.
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Application of Double-effect Combined Air Floatation and Low-oxygen Biochemical Process in Treatment of ABS and Acrylonitrile Wastewater
Luo Zhiwei, Wang Baoyu, Ma Shaojie, Tian Ran
2025, 41 (1):
62-66.
ABS wastewater [1] is characterized by high organic matter content, containing heterocyclic organic compounds and being difficult to treat. Acrylonitrile wastewater [2] has the characteristics of complex pollutant components, containing cyanide, and high concentrations of COD and total nitrogen. Through the introduction of an ABS and acrylonitrile wastewater treatment project, this paper analyzes the applicability and advantages of the "pretreatment + double-effect combined air flotation + EBIS low-oxygen biochemical" process in such wastewater, and presents the main process parameters of relevant technologies.
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