石油化工安全环保技术 ›› 2023, Vol. 39 ›› Issue (6): 37-41.

• 节能减排 • 上一篇    下一篇

裂解炉稀释蒸汽备用节能减排分析与优化

  

  1. 中国石油天然气股份有限公司独山子石化分公司,新疆 独山子 833699
  • 收稿日期:2022-05-31 出版日期:2023-12-20 发布日期:2024-03-14
  • 作者简介:蒋晓勇,男,2010 年毕业于中国第五冶金建设公司职工大学机电设备维修与管理专业,主要从事现场过程安全管理工作,高级技师。

Analysis and Optimization of Energy Saving and Emission Reduction of Diluted Steam Reserved in Cracking Furnace 

  1. PetroChina Dushanzi Petrochemical Company, Dushanzi, Xinjiang, 833699
  • Received:2022-05-31 Online:2023-12-20 Published:2024-03-14

摘要: 独山子石化公司 22 万 t 乙烯装置裂解炉采用美国 LUMMUS 技术,2002 年 7 月开始由 14 万 t 扩建至 22 万 t 并投产至今。乙烯装置共 7 台裂解炉,正常生产运行时,6 台裂解炉为正常运行状态, 1 台裂解炉为清焦风备用状态,备用裂解炉清焦风全部放空。装置目前急冷水塔塔釜温度偏低,塔釜提 供加热热量不足,备用裂解炉长期清焦风高备对炉管造成高温氧腐蚀的现象。裂解装置提出将清焦风 备用裂解炉进行稀释蒸汽备用,并将备用炉切入急冷系统,回收一部分热量的同时降低了裂解炉清焦 风高备时炉管高温氧腐蚀的风险,还减少了高温烧焦气排放量。

关键词: 裂解炉高备 清焦风 高温氧腐蚀 综合能

Abstract: The cracking furnace of the 220 kt/a ethylene plant of Dushanzi Petrochemical Company has adopted LUMMUS technology from the United States. It has been expanded from 140 kt/a to 220 kt/a since July 2002 and has been in production since then. There are altogether seven cracking furnaces in the ethylene plant. During normal production and operation, six cracking furnaces are in normal operation state, and one cracking furnace is in decoking air standby state, and the decoking air in the standby cracking furnace is completely empty. At present, the tower kettle temperature of the quench water tower is low; the tower kettle provides insufficient heat for heating, and the high temperature of the decoking air in the standby cracking furnace causes high-temperature oxygen corrosion to the furnace tube. In the cracking device, it is proposed to dilute steam in the decoking air standby cracking furnace, and connect the standby cracking furnace with the quench system to recover part of the heat and reduce the risk of high-temperature oxygen corrosion in the furnace tube when the decoking air is in high-temperature standby state, and reduce the emission of high-temperature coke burning gas.

Key words: cracking furnace high-temperature standby, decoking air, high temperature oxygen corrosion, comprehensive energy consumption