石油化工安全环保技术 ›› 2025, Vol. 41 ›› Issue (3): 42-45.

• 事故分析与预防 • 上一篇    

高压注空气吞吐工艺爆炸事故案例分析与研究

时增林 张子镇 李旭东   

  1. 中国石油集团渤海钻探工程有限公司井下作业分公司,河北 任丘 062552
  • 收稿日期:2024-10-28 接受日期:2025-05-15 出版日期:2025-06-20 发布日期:2025-07-09
  • 作者简介:时增林,男, 2013 年毕业于中国石油大学油气开采技术专业,现主要从事井下作业安全管理工作,注册安全工程师。 E-mail:shizl_1990@163.com

Case Study and Analysis of Explosion Accident in High-Pressure Air Injection Huff and Puff Process

Shi Zenglin, Zhang Zizhen, Li Xudong   

  1. Underground Operation Branch of CNPC Bohai Drilling Engineering Co., LTD., Renqiu, Hebei, 062552
  • Received:2024-10-28 Accepted:2025-05-15 Online:2025-06-20 Published:2025-07-09

摘要: 高压注空气吞吐工艺在作业安全上存在较大问题,容易引发注入井或生产井的爆炸事故。以某油田注空气吞吐过程中的井筒爆炸事故为例,结合事故过程及现场勘验的情况,从爆炸类型、爆炸极限、安全氧含量、点火源等方面确定工艺风险,并给出防爆措施建议。结果表明,爆炸能量在 61.5~205.2MJ,化学爆炸能量与实际爆炸能量相符;常温常压下井筒内可燃气体爆炸极限为3.94%~13.65%,临界氧含量为 10.36% ;建议从多台压缩机连续注气、设计封隔器、控制减氧空气氧含量、注入惰性保护气等方面,降低高压注气过程中的燃爆事故发生概率。

关键词: 高压, 注空气, 爆炸事故, 爆炸极限, 临界氧含量

Abstract: There are major operational safety problems in the high-pressure air injection huff and puff process, which can easily lead to explosion accidents in injection or production wells. Taking the wellbore explosion accident during the air injection huff and puff process in a certain oilfield as an example and combining with the accident process and the situation of on-site investigation, this paper determined the process risks from such aspects as explosion type, explosion limit, safe oxygen content, and ignition source and then gave the proposal of explosion-proof measures. The results show that the explosion energy is between 61.5 and 205.2 MJ and the chemical explosion energy is consistent with the actual explosion energy. Under normal temperature and pressure, the explosion limit of flammable gas in the wellbore is 3.94% - 13.65%, and the critical oxygen content is 10.36%. It is recommended to reduce the probability of explosion accidents during the high-pressure gas injection process in terms of continuous gas injection of multiple compressors, design of packers, control of the oxygen content of the oxygen-reducing air and injection of inert protective gas.

Key words: high pressure, air injection, explosion accident, explosion limit, critical oxygen content