石油化工安全环保技术 ›› 2024, Vol. 40 ›› Issue (5): 44-47.

• 事故分析与预防 • 上一篇    

一种氟化反应产物生产的风险分析及安全技术措施

宋建国   

  1. 中国石油化工股份有限公司洛阳分公司,河南 洛阳 471012
  • 收稿日期:2022-12-05 接受日期:2024-09-15 出版日期:2024-10-20 发布日期:2024-10-30
  • 作者简介:宋建国,男,1997 年毕业于中国石油大学化工过程与工艺专业,主要从事安全技术工作,注册安全工程师。电话:0379-66992731,E-mail :sjg6693@126.com

Risk Analysis on Production of a Fluorination Reaction Product and Technical Measures for Safety

Song Jianguo   

  1. SINOPEC Luoyang Company, Luoyang, Henan, 471012
  • Received:2022-12-05 Accepted:2024-09-15 Online:2024-10-20 Published:2024-10-30

摘要: 利用危险及可操作性方法,结合精细化工反应热评估结果,对一种采用氟化氢溶剂法生产六氟磷酸锂的间歇反应釜生产技术进行安全分析,查找出该工艺氟化反应、合成反应过程存在的反应失控、温度过高、反应釜压力过高等异常事件,及由此引发高毒介质泄漏带来人员中毒的现实风险。提出了本质安全设计、仪表联锁控制、异常情况保护、人员技能提升等削减风险的措施建议。对采取的措施进一步开展保护层分析,可知生产过程风险处在可接受水平。

关键词: 氟化反应, 合成反应, 危险与可操作性分析, 保护层分析, 技术措施

Abstract: By using the hazard and operability method and combining with the thermal assessment results of fine chemical reaction, this paper made a safety analysis on an intermittent reactor production technology for producing lithium hexafluorophosphate by hydrogen fluoride solvent method. It identified the abnormal events of uncontrolled reaction, high temperature and high reactor pressure that existed during the fluorination and synthesis reactions of the process. Such events have triggered the leakage of highly toxic mediums leading to the actual risk of poisoning of personnel. Some measures and suggestions were put forward to reduce risks including intrinsic safety design, instrument interlocking control, abnormal condition protection and upgrading of personnel skills. The lays of protection analysis was adopted to further analyze the taken measures, which showed that the risk in the production process was acceptable.

Key words: fluoridation, synthesis, hazard and operability study/HAZOP, lays of protection analysis/LOPA, technical measure